Products & Solutions
Automotive Cables
AUTOMOBILE & BATTERY CABLES (IS/BS/JIS/JASO/DIN/ISO STANDARD)
APPLICATION
These auto cables are mainly used for making wiring harnesses for automobiles, including two-wheelers, three-wheelers, four-wheelers and heavy vehicles. These cables are manufactured as per the following standards:
- IS 2465:1984 — BIS: Bureau of Indian Standards
- BS 6862 Part 1:1971 — BSI: British Standards Institution
- JIS C 3406:1993 — Japanese Industrial Standard
- JASO D 611 / 608 — Japanese Automobile Standard
- DIN 72551-6 — Deutsches Institut für Normung
- ISO 6722:2006 — International Organization for Standardization
FEATURES
Conductor: Bright-annealed EC-grade copper with 99.97% purity, offering low conductor resistance and reduced heating.
Insulation & Sheath: Specially formulated PVC compounds provide flexibility, tensile strength, elongation, abrasion resistance, resistance to cold and high temperatures, and resistance to water, oil and grease.
SPECIFICATION
| Specification | Details |
|---|---|
| SPECIFICATION | As per IS : 2465 / BS 6862 / JIS C 3406 / JASO D 611, 608 / DIN 72551 / ISO : 6722 |
| SIZE | 0.13 Sq.mm to 150 Sq.mm |
| COLOURS | Various Single, Double, Triple, and Spiral Colour Wires |
| PACKING | As per requirement |
TECHNICAL SPECIFICATION
| Area of Conductor Sq.mm | Numbers / Diameter of Wire mm | Resistance per km @ 20°C (Max) Ohms | Nominal Thickness Insulation mm | Overall Diameter (Max) mm |
|---|---|---|---|---|
| 0.5 | 16/0.2 | 39.00 | 0.6 | 2.5 |
| 0.75 | 24/0.2 | 26.00 | 0.6 | 2.7 |
| 1.0 | 32/0.2 | 19.50 | 0.7 | 3.1 |
| 1.5 | 48/0.2 | 13.30 | 0.7 | 3.4 |
| 2.5 | 80/0.2 | 7.98 | 0.7 | 3.8 |
| 4.0 | 56/0.3 | 4.95 | 0.8 | 4.6 |
| 6.0 | 84/0.3 | 3.30 | 0.8 | 5.6 |
| 10 | 140/0.3 | 1.91 | 1.0 | 7.0 |
| 16 | 126/0.4 | 1.21 | 1.0 | 8.1 |
| 25 | 196/0.4 | 0.780 | 1.2 | 10.0 |
| 35 | 276/0.4 | 0.554 | 1.2 | 11.4 |
| 50 | 396/0.4 | 0.386 | 1.4 | 13.7 |
| 70 | 360/0.5 | 0.272 | 1.4 | 15.8 |
| 95 | 475/0.5 | 0.206 | 1.6 | 18.4 |
| 120 | 608/0.5 | 0.161 | 1.6 | 19.9 |
| 150 | 750/0.5 | 0.129 | 1.8 | 22.4 |
BS 6862: PART 1: 1971
| Area of Conductor Sq.mm | Numbers / Diameter of Wire mm | Resistance per km @ 20°C (Max) Ohms | Nominal Thickness Insulation mm | Overall Diameter (Max) mm |
|---|---|---|---|---|
| 0.5 | 16/0.2 | 37.10 | 0.5 | 2.2 |
| 0.65 | 9/0.3 | 29.35 | 0.6 | 2.5 |
| 0.7 | 14/0.25 | 27.15 | 0.6 | 2.5 |
| 1.0 | 14/0.3 | 18.84 | 0.6 | 2.7 |
| 1.5 | 21/0.3 | 12.57 | 0.6 | 3.1 |
| 2.0 | 28/0.3 | 9.42 | 0.6 | 3.4 |
| 2.5 | 35/0.3 | 7.54 | 0.7 | 3.8 |
| 3.0 | 44/0.3 | 6.00 | 0.8 | 4.2 |
| 4.5 | 65/0.3 | 4.06 | 1.0 | 5.1 |
| 6.0 | 84/0.3 | 3.14 | 1.0 | 5.9 |
| 7.0 | 97/0.3 | 2.72 | 1.0 | 6.2 |
| 8.0 | 120/0.3 | 2.20 | 1.2 | 7.0 |
| 10 | 80/0.4 | 1.82 | 1.3 | 7.5 |
| 16 | 37/0.75 | 1.10 | 1.3 | 8.3 |
| 16 | 126/0.4 | 1.16 | 1.3 | 8.7 |
| 20 | 266/0.3 | 0.99 | 1.3 | 9.5 |
| 25 | 37/0.9 | 0.762 | 1.5 | 9.7 |
| 40 | 61/0.9 | 0.462 | 1.6 | 11.8 |
| 60 | 61/1.13 | 0.293 | 1.7 | 14.1 |
JIS C 3406-1993 (AV)
| Area of Conductor Sq.mm | Numbers / Diameter of Wire mm | Resistance per km @ 20°C (Max) Ohms | Nominal Thickness Insulation mm | Overall Diameter (Max) mm |
|---|---|---|---|---|
| 0.5 f | 20/0.18 | 36.7 | 0.6 | 2.4 |
| 0.5 | 7/0.32 | 32.7 | 0.6 | 2.4 |
| 0.75 f | 30/0.18 | 24.4 | 0.6 | 2.6 |
| 0.85 | 11/0.32 | 20.8 | 0.6 | 2.6 |
| 1.25 f | 50/0.18 | 14.7 | 0.6 | 2.9 |
| 1.25 | 16/0.32 | 14.3 | 0.6 | 2.9 |
| 2.0 | 26/0.32 | 8.81 | 0.6 | 3.4 |
| 3.0 | 41/0.32 | 5.59 | 0.7 | 4.1 |
| 5.0 | 65/0.32 | 3.52 | 0.8 | 4.9 |
| 8.0 | 50/0.45 | 2.32 | 0.9 | 5.8 |
| 15 | 84/0.45 | 1.38 | 1.1 | 7.4 |
| 20 | 41/0.80 | 8.87 | 1.1 | 8.8 |
| 30 | 70/0.80 | 5.20 | 1.4 | 11.5 |
| 40 | 85/0.80 | 4.28 | 1.4 | 12.1 |
| 50 | 108/0.80 | 3.37 | 1.6 | 13.8 |
| 60 | 127/0.80 | 2.87 | 1.6 | 14.4 |
| 85 | 169/0.80 | 2.15 | 2.0 | 17.0 |
| 100 | 217/0.80 | 1.68 | 2.0 | 18.6 |
JASO D 611-94 (AVS)
| Area of Conductor Sq.mm | Numbers / Diameter of Wire mm | Resistance per km @ 20°C (Max) Ohms | Nominal Thickness Insulation mm | Overall Diameter (Max) mm |
|---|---|---|---|---|
| 0.3 | 7/0.26 | 50.3 | 0.5 | 1.9 |
| 0.5 f | 20/0.18 | 36.7 | 0.5 | 2.4 |
| 0.5 | 7/0.32 | 32.7 | 0.5 | 2.4 |
| 0.75 f | 30/0.18 | 24.4 | 0.5 | 2.6 |
| 0.85 | 11/0.32 | 20.8 | 0.5 | 2.6 |
| 1.25 f | 50/0.18 | 14.7 | 0.5 | 2.9 |
| 1.25 | 16/0.32 | 14.3 | 0.5 | 2.9 |
| 2.0 f | 37/0.26 | 9.5 | 0.5 | 3.1 |
| 2.0 | 26/0.32 | 8.81 | 0.5 | 3.1 |
| 3.0 f | 61/0.26 | 5.76 | 0.6 | 3.8 |
| 3.0 | 41/0.32 | 5.59 | 0.6 | 3.8 |
| 5.0 f | 210/0.18 | 3.52 | 0.7 | 5.1 |
| 5.0 | 65/0.32 | 3.52 | 0.7 | 4.6 |
| 8.0 f | 154/0.26 | 2.32 | 0.8 | 6.1 |
| 8.0 | 50/0.45 | 2.32 | 0.8 | 5.6 |
JASO D 611-94 (AVSS)
| Area of Conductor Sq.mm | Numbers / Diameter of Wire mm | Resistance per km @ 20°C (Max) Ohms | Nominal Thickness Insulation mm | Overall Diameter (Max) mm |
|---|---|---|---|---|
| 0.3 | 7/0.26 | 50.3 | 0.3 | 1.5 |
| 0.5 | 7/0.32 | 32.7 | 0.3 | 1.7 |
| 0.85 | 19/0.24 | 21.7 | 0.3 | 1.9 |
| 1.25 | 19/0.29 | 14.9 | 0.3 | 2.2 |
| 2.0 | 37/0.26 | 9.5 | 0.4 | 2.0 |
TECHNICAL SPECIFICATION OF INSULATION & CONDUCTOR
| Type of cables | AVX | AEX |
|---|---|---|
| Heat resistant temperature limit | 100 °C | 120 °C |
| Short time heat resistant temperature | 200 °C | 230 °C |
| Area of Conductor Sq.mm | Numbers / Diameter of Wire mm | Resistance per km @ 20°C (Max) Ohms | Thick wall: Nominal insulation mm | Thick wall: Overall diameter (Max) mm | Thin wall: Nominal insulation mm | Thin wall: Overall diameter (Max) mm | Ultra-thin: Nominal insulation mm | Ultra-thin: Overall diameter (Max) mm |
|---|---|---|---|---|---|---|---|---|
| 0.13 | 7/0.16 | 136 | - | - | 0.25 | 1.05 | 0.20 | 0.95 |
| 0.22 | 7/0.21 | 84.4 | - | - | 0.25 | 1.20 | 0.20 | 1.05 |
| 0.35 | 12/0.21 | 54.4 | - | - | 0.25 | 1.40 | 0.20 | 1.20 |
| 0.50 | 16/0.21 | 37.1 | 0.60 | 2.30 | 0.28 | 1.70 | 0.20 | 1.40 |
| 0.75 | 24/0.21 | 24.7 | 0.60 | 2.50 | 0.30 | 1.90 | 0.20 | 1.60 |
| 1.0 | 32/0.21 | 18.5 | 0.60 | 2.70 | 0.30 | 2.10 | 0.20 | 1.75 |
| 1.5 | 30/0.26 | 13.30 | 0.60 | 3.00 | 0.30 | 2.40 | 0.20 | 2.10 |
| 2.0 | 28/0.31 | 9.42 | 0.60 | 3.30 | 0.35 | 2.80 | 0.25 | 2.40 |
| 2.5 | 50/0.26 | 7.60 | 0.70 | 3.60 | 0.35 | 3.00 | 0.25 | 2.70 |
| 3.0 | 44/0.31 | 6.15 | 0.70 | 4.10 | 0.40 | 3.40 | - | - |
| 4.0 | 56/0.31 | 4.71 | 0.80 | 4.40 | 0.40 | 3.80 | - | - |
| 5.0 | 70/0.31 | 3.94 | 0.80 | 4.90 | 0.40 | 4.20 | - | - |
| 6.0 | 84/0.31 | 3.14 | 0.80 | 5.00 | 0.40 | 4.30 | - | - |
| 10 | 80/0.41 | 1.82 | 1.00 | 6.50 | 0.60 | 6.00 | - | - |
| 16 | 126/0.41 | 1.16 | 1.00 | 8.30 | 0.65 | 7.90 | - | - |
| 25 | 196/0.41 | 0.743 | 1.30 | 10.40 | 0.65 | 9.40 | - | - |
| 35 | 276/0.41 | 0.527 | 1.30 | 11.60 | - | - | - | - |
| 50 | 396/0.41 | 0.368 | 1.50 | 13.50 | - | - | - | - |
| 70 | 360/0.51 | 0.259 | 1.50 | 15.50 | - | - | - | - |
| 95 | 475/0.51 | 0.196 | 1.60 | 18.00 | - | - | - | - |
| 120 | 608/0.51 | 0.153 | 1.60 | 19.70 | - | - | - | - |
DIN 72551 — PART 6
APPLICATION
This standard is extensively accepted in original equipment for automobile wiring. Automobile manufacturers focus on minimizing and optimizing the available space and weight in the engine compartment while maintaining high cable performance. As this can result in increased temperatures, these cables use insulation with high temperature resistance.
FEATURES
DIN 72551-6 — Insulation: These cables have a smaller overall diameter than cables made to many other standards, except JASO (AVSS) and ISO. They are designed to operate under extreme negative and positive climatic conditions, using specially formulated PVC compound insulation.
DIN 72551 — PART 6
TECHNICAL SPECIFICATION: DIN 72551-6
Type A
| Nominal conductor cross-section (mm²) | No. of wires | Single wire diameter (mm) | Conductor cross-section max. (mm²) | Conductor cross-section min. (mm²) | Resistance bare max. (mΩ/m) | Resistance tinned max. (mΩ/m) | Resistance bare min. (mΩ/m) | Resistance tinned min. (mΩ/m) | Cable external diameter (mm) | Insulation wall thickness min. (mm) |
|---|---|---|---|---|---|---|---|---|---|---|
| 0.22 | 7 | 0.21 | 0.219 | 0.202 | 84.8 | 86.5 | 77.9 | - | 1.2 | 0.20 |
| 0.35 | 7 | 0.26 | 0.355 | 0.329 | 52.0 | 54.5 | 47.8 | - | 1.3 | 0.20 |
| 0.5 | 19 | 0.19 | 0.498 | 0.461 | 37.1 | 38.2 | 34.1 | - | 1.6 | 0.22 |
| 0.75 | 19 | 0.23 | 0.748 | 0.692 | 24.7 | 25.4 | 22.7 | - | 1.9 | 0.22 |
| 1.0 | 19 | 0.26 | 0.998 | 0.925 | 18.5 | 19.1 | 17.0 | - | 2.1 | 0.24 |
| 1.5 | 19 | 0.32 | 1.455 | 1.345 | 12.7 | 13.0 | 11.7 | - | 2.4 | 0.24 |
| 2.5 | 19 | 0.41 | 2.43 | 2.25 | 7.6 | 7.8 | 7.0 | - | 3.0 | 0.28 |
Type B
| Nominal conductor cross-section (mm²) | No. of wires | Single wire diameter (mm) | Conductor cross-section max. (mm²) | Conductor cross-section min. (mm²) | Resistance bare max. (mΩ/m) | Resistance tinned max. (mΩ/m) | Resistance bare min. (mΩ/m) | Resistance tinned min. (mΩ/m) | Cable external diameter (mm) | Insulation wall thickness min. (mm) |
|---|---|---|---|---|---|---|---|---|---|---|
| 0.35 | 12 | 0.21 | 0.355 | 0.329 | 52.0 | 54.5 | 47.8 | - | 1.4 | 0.20 |
| 0.5 | 16 | 0.21 | 0.498 | 0.461 | 37.1 | 38.2 | 34.1 | - | 1.6 | 0.22 |
| 0.75 | 24 | 0.21 | 0.748 | 0.692 | 24.7 | 25.4 | 22.7 | - | 1.9 | 0.22 |
| 1.0 | 32 | 0.21 | 0.998 | 0.925 | 18.5 | 19.1 | 17.0 | - | 2.1 | 0.24 |
| 1.5 | 30 | 0.26 | 1.455 | 1.345 | 12.7 | 13.0 | 11.7 | - | 2.4 | 0.24 |
| 2.5 | 50 | 0.26 | 2.43 | 2.25 | 7.6 | 7.8 | 7.0 | - | 3.0 | 0.28 |
| 4.0 | 56 | 0.31 | 3.93 | 3.64 | 4.7 | 4.8 | 4.32 | - | 3.7 | 0.32 |
| 6.0 | 84 | 0.31 | 5.96 | 5.52 | 3.1 | 3.2 | 2.85 | - | 4.3 | 0.32 |
ISO 6722-2006
| Class | Temperature |
|---|---|
| A | -40°C to 85°C |
| B | -40°C to 100°C |
| C | -40°C to 125°C |
| D | -40°C to 150°C |
| E | -40°C to 175°C |
| F | -40°C to 200°C |
| G | -40°C to 225°C |
| H | -40°C to 250°C |
TECHNICAL SPECIFICATION: ISO 6722-2006
| Area of Conductor Sq.mm | Numbers / Diameter of Wire mm | Resistance per km @ 20°C (Max) Ohms | Thick wall: Nominal insulation mm | Thick wall: Overall diameter (Max) mm | Thin wall: Nominal insulation mm | Thin wall: Overall diameter (Max) mm | Ultra-thin: Nominal insulation mm | Ultra-thin: Overall diameter (Max) mm |
|---|---|---|---|---|---|---|---|---|
| 0.13 | 7/0.16 | 136 | - | - | 0.25 | 1.05 | 0.20 | 0.95 |
| 0.22 | 7/0.21 | 84.4 | - | - | 0.25 | 1.20 | 0.20 | 1.05 |
| 0.35 | 12/0.21 | 54.4 | - | - | 0.25 | 1.40 | 0.20 | 1.20 |
| 0.50 | 16/0.21 | 37.1 | 0.60 | 2.30 | 0.28 | 1.70 | 0.20 | 1.40 |
| 0.75 | 24/0.21 | 24.7 | 0.60 | 2.50 | 0.30 | 1.90 | 0.20 | 1.60 |
| 1.0 | 32/0.21 | 18.5 | 0.60 | 2.70 | 0.30 | 2.10 | 0.20 | 1.75 |
| 1.5 | 30/0.26 | 13.30 | 0.60 | 3.00 | 0.30 | 2.40 | 0.20 | 2.10 |
| 2.0 | 28/0.31 | 9.42 | 0.60 | 3.30 | 0.35 | 2.80 | 0.25 | 2.40 |
| 2.5 | 50/0.26 | 7.60 | 0.70 | 3.60 | 0.35 | 3.00 | 0.25 | 2.70 |
PRODUCT IDENTIFICATION
Rolson® 1.00 sq.mm as per ISO 6722 Class (C)
These cables are mainly used for making wiring harnesses in two-wheelers, three-wheelers, four-wheelers and heavy vehicles, and are manufactured according to the applicable standards.
Rolson™ 1.00 sq.mm as per IS 2465
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