Products & Solutions

Welding Cable

Single Core NBR Double Insulated Flexible Aluminium Welding Cable

JAINSON Aluminium Welding Cables are engineered to deliver high current-carrying capacity, excellent flexibility, and superior durability for demanding welding environments. Designed in compliance with IS 9857:1990, these cables are ideal for applications where weight reduction, cost efficiency, and reliable performance are critical. Manufactured using high-purity aluminium conductors and insulated with NBR (Nitrile Butadiene Rubber), these cables ensure long service life even under severe mechanical stress, heat, oil, grease, abrasion, and harsh industrial conditions.

Construction Details

Conductor: Class 5 / Class 6 stranded high-purity aluminium
Insulation: NBR Rubber (Inner & Outer Sheath)
Voltage Grade: Up to 1100 V
Standard Compliance: IS 9857 : 1990
Operating Temperature: Up to 85°C (continuous)
Color: Black (other colors available on request)

Applications

JAINSON Aluminium Welding Cables are widely used in:

Arc welding machines
Electric welding equipment
Industrial fabrication units
Shipyards and offshore platforms
Steel plants and foundries
Heavy engineering workshops
Portable and stationary welding machines

These cables are especially suitable where long cable lengths and weight reduction are required without compromising safety.

Key Features

High-Conductivity Aluminium Conductor for efficient current transmission
Double Insulated with NBR Rubber for enhanced safety and durability
Extra Flexible Construction for easy handling and installation
Oil, Heat, Flame & Abrasion Resistant
Lightweight Alternative to Copper Welding Cables
Excellent Performance at High Duty Cycles
Suitable for Use Up to 1100 Volts

Advantages of Aluminium Welding Cables

Lower cost compared to copper cables
Reduced overall system weight
Easy transportation and handling
Reliable electrical performance
High resistance to mechanical wear

Why Choose JAINSON Aluminium Welding Cables?

With decades of expertise in cable manufacturing, JAINSON ensures consistent quality, strict testing, and dependable performance. Every cable is manufactured under stringent quality control to meet international and Indian standards, making it a trusted choice for industrial professionals.

TECHNICAL INFORMATION

SIZE IN SQ. MM	Welding Application Current Rating (Amps) @ Duty Cycle				Non-Welding Application (Amps)
SIZE IN SQ. MM	100%	85%	60%	30%	Non-Welding Application (Amps)
1C X 25*	144	156	186	263	150
1C X 35*	176	191	227	321	185
1C X 50*	222	241	287	405	233
1C X 70	280	304	361	511	294
1C X 95	339	368	438	619	355
1C X 120*	404	438	522	738	775

Note

The number of wires is approximate and wire diameter is nominal; they shall be such as to satisfy the requirements of conductor resistance of IEC 60228 / DIN VDE 0295 / IS 8130 / BS 6360

In view of continuous improvements in our design and process, specifications given here in are subject change without notice.