Products & Solutions

Welding Cable

NBR Double Insulated Extra Flexible Copper Welding Cable (AWG Size)

NBR Rubber Double Insulated Extra Flexible Copper Welding Cable (AWG SIZE)

This extra-flex NBR welding cable features fine-stranded copper conductors and flexible insulation for smooth handling and robust performance in welding applications. Its excellent resistance to environmental and mechanical stresses ensures durability and long-term reliability. Ideal for connections between welding machines and electrode holders in industrial and fabrication settings.

Welding Cable Structure

  • Conductor: Welding Cable has a rope lay Class K stranded soft drawn bare copper conductor per ASTM B-172.
  • Separation: Polyester tape (25 to 30) Micron
  • Outer Sheath: NBR Rubber Double Sheath, black and oil resistant
  • Any other Color on specific request can also be supplied

Welding Cable Technical Data

  • Fixed installation: -30°C to max.+ 90°C
  • Nominal voltage: 600V
  • Test voltage: 3000V
  • Mechanical Properties: Tensile strength = 10 N/mm² Min.
  • Elongation: 300 Min.
  • Min. bending radius: 4 x cable diameter
  • Flame propagation: Flame retardant test as per IEC 60332-1

Welding Cable Applications

Welding Cable is for use on connections from electrode holders and clamps to arc welders, bus welding box or transformers. Welding cable is for applications up to 600 volts and temperatures from -30°C to +90°C.

Standard length cable packing:

Coils 100, 200, 300 and 500 m. in wooden reels

Cable Features

  • Ultra high performance flexible welding lead, double insulated.
  • Excellent flexibility to last longer.
  • RoHS Compliant.
  • Outstanding toughness & durability.
  • High resistance to cuts, tears & abrasion.
  • Resistance to oil, solvents and chemicals.
  • Excellent ozone and weather resistant.

Technical Information

Cross Sectional AreaCopper ConstructionNominal ThicknessOuter Dia Appx.Max. Conductor Resistance at 20°CMax. Current (Amb. Temp of 40°C)
AWGNos. / Dia. mmmmmmΩ/kmAMPS
6273 / 0.2542.009.101.39115
4427 / 0.2542.0010.600.873150
2651 / 0.2542.0011.800.554205
1817 / 0.2542.1013.500.44240
1/01045 / 0.2542.2013.700.349285
2/01330 / 0.2542.4016.200.276325
3/01672 / 0.2542.6018.200.221380
4/02146 / 0.2543.0021.600.175440
250MCM2508 / 0.2543.2024.000.149495
350MCM3496 / 0.2543.4026.300.106680
500MCM5013 / 0.2543.5029.200.0743720

The number of wires is approximate and wire diameter is nominal; they shall be such as to satisfy the requirements of conductor resistance of IEC 60228 / DIN VDE 0295 / IS 8130 / BS 6360

In view of continuous improvements in our design and process, specifications given here in are subject change without notice.

  • All are flexible conductor
  • Insulation material is NBR

Length in Feet for Total Circuit

Length in feet for total circuit for secondary voltages only – do not use this table for 600 Volt in-line applications.

AMPS100'150'200'250'300'350'400'
100442211/01/0
1504211/02/03/03/0
200211/02/03/04/04/0
25011/02/03/04/0
3001/02/03/04/0
3501/03/04/0
4002/03/0
4502/04/0
5003/04/0
5503/04/0
6004/0

The total circuit length includes both welding and ground leads (based on 4-volt drop) 60% duty cycle.

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